TEST WEIGHT- CALIBRATION WEIGHT

Types of Test Weights

Test weights are categorized by accuracy classes, material, and weight capacity.

Accuracy Classes

• Governed by standards such as OIML (International Organization of Legal Metrology) and ASTM (American Society for Testing and Materials).
• Classes specify tolerances for manufacturing accuracy.

Material

• Stainless Steel: Used for high-precision weights (E and F classes); resistant to corrosion and wear.
• Cast Iron: Common for heavy-capacity weights (M classes); durable and cost-effective.
• Brass or Aluminum: Sometimes used for lightweight or mid-range applications.

Weight Capacities

• Ranges from 1 milligram (mg) to several tons, depending on the application.

Applications

1. Calibration of Weighing Equipment:
   • Used to adjust and verify the accuracy of scales and balances.
2. Routine Testing:
   • To check for drift or inaccuracy in weighing systems over time.
3. Compliance with Regulations:
   • Many industries require routine calibration to comply with legal metrology standards.
4. Verification of Load Cells:
   • Ensures that load cells in weighbridges and industrial scales function correctly.

Selecting the Right Test Weight

1. Determine the Required Class:
   • Match the test weight’s accuracy class to the precision of the weighing system.
2. Capacity:
   • Choose weights sufficient to test the maximum capacity of the scale or weighbridge.
3. Material Considerations:
   • For harsh environments, use corrosion-resistant materials like stainless steel.
4. Certified Weights:
   • Use weights with traceable calibration certificates from accredited labs.

Calibration Procedure

1. Preparation:
   • Ensure the weighing equipment is clean and on a level, stable surface.
   • Allow time for the equipment to stabilize in the environmental conditions.
2. Perform Zeroing:
   • Tare the scale before placing the calibration weight.
3. Apply Test Weights:
   • Use weights of known value, starting from low to high or vice versa.
4. Record and Adjust:
   • Compare the displayed weight with the true value of the test weight.
   • Adjust the weighing instrument if discrepancies exceed allowable tolerances.
5. Documentation:
   • Maintain records of calibration results for regulatory compliance.

Maintenance of Test Weights

1. Handling:
   • Use gloves or tweezers for smaller weights to avoid contamination.
   • Use lifting devices or proper handling tools for larger weights.
2. Cleaning:
   • Regularly clean with a lint-free cloth and appropriate cleaning agents.
   • Avoid abrasive materials that can damage precision surfaces.
3. Storage:
   • Store in a dry, temperature-controlled environment to prevent corrosion.
   • Use protective cases or racks for organized storage.

Regulatory Compliance

1. Traceability:
   • Test weights must have traceable calibration certificates to national or international standards.
2. Recalibration:
   • Regular recalibration of test weights is required, typically once a year, depending on usage and regulatory requirements.